Press Automation Solutions
Butatek offers press automation solutions to maximize press shop productivity. We work closely with our customers to understand their problem areas. Once we understand the problem areas, we will offer a turnkey automation package that we will integrate to your existing or a new upcoming press line. The core products include robotic automation for stamping production line, manipulator automation for stamping production line, tool loading and unloading system, hot forming line automation system, Linear transfer system for press lines, forging press automation systems, sheet metal washer, sheet metal oiler, bundle turnover device, and motor driven trackless die carts, safety fences.
Standard and Customized Automation Systems
Robotic Automation for Stamping Line
This automatic line mainly consists of robots, stamping press, dies, destacker table, belt conveyor, washer, oiler, vision system, safeguard fencing, stamping synchronization software, vision system, LED message screens, lighting system, inspection table, dies carriage and bundle turnover machine. This carefully designed automation has various advantages such as increased efficiency, performance-price ratio, stable production, compact layout, and flexible part production.
Manipulator Automation for Stamping Line
This automatic line mainly consists of manipulators, stamping press, dies, destacker table, belt conveyor, washer, oiler, vision system, safeguard fencing, stamping synchronization software, vision system, LED message screens, lighting system, inspection table, dies carriage and bundle turnover machine. This carefully designed automation has various advantages such as increased efficiency, performance-price ratio, stable production, compact layout, and flexible part production.
Standard Units for Stamping Automation
Front of Line
The Front of line standard products include destackers, washer, oiling machine, belt conveyor, centering table
Transmission Between Presses
Standard products for transfer between presses includes robots to transfer parts between presses. According to the process requirement, robots can be of three types: 1) Typical 6 axis robot 2) Robot with linear seventh axis transfer 3) Robot with rotary seventh axis transfer. The installation of robot can be done in three ways: 1) fixed type 2) lateral movable 3) synchronous robots
Normal six-axis robot transmission
Linear seven-axel transmission
Rotary seven-axel robot transmission
Robot lateral movable
Robot synchronous movable
End of Line
The end of line standard products include stamping parts ranking systems, stamping parts distribution system, illumination system, and automatic line auxiliary equipment such as belt conveyor and inspection tables.
Automatic Packing System for Stamping Line
The automatic packing system for a stamping line is an integrated vision system, belt conveyor, robots, ranking system, and logistics integration. It mainly includes, vision centering system, belt conveyor, pallet platform and material frame, robots, tooling, inspection table, safety guarding system, AGV car (optional), and electrical control system. The automatic packing system is used at the end of the automatic stamping line.
Hot forming Press Line Automation System
High strength steel hot forming press automatic line integrates systems such as destacker tables, robots, marking systems, heating oven, press, loading and unloading manipulator, quenching, cooling and so on.
Quick load and unload manipulator
Sheet seperation trolley
Automatic marking system, heating oven
Transfer Press Automation Line
Linear transfer is one of the most popular feeding ways in automatic stamping solutions. We offer complete integration and automation solution including destacker manipulator, sheet stack table, belt conveyor, oiling machine, centering table, three axis linear transfer system, press, belt conveyor and so on.
Destacker manipulator and sheet stack table
Tri-coordinate linear transfer
HIM on main operation station
Press Line Enclosures
For complete enclosure protection of press lines, we offer state of the art protected enclosure systems
Safety Guard Fencing
We offer safety guarding of personal and machinery by providing modular design, heavy duty, link type, optimal appearance fencing
Heavy Duty Trackless Vehicle
Electric Heavy Duty trackless vehicle is widely used to transport heavy parts within the factory area. These vehicles are widely used in mold transfers, automotive industry, machinery manufacturing, aerospace