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Press Automation Solutions

Butatek offers press automation solutions to maximize press shop productivity. We work closely with our customers to understand their problem areas. Once we understand the problem areas, we will offer a turnkey automation package that we will integrate to your existing or a new upcoming press line. The core products include robotic automation for stamping production line, manipulator automation for stamping production line, tool loading and unloading system, hot forming line automation system, Linear transfer system for press lines, forging press automation systems, sheet metal washer, sheet metal oiler, bundle turnover device, and motor driven trackless die carts, safety fences. 

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Standard and Customized Automation Systems

Robotic Automation for Stamping Line 

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This automatic line mainly consists of robots, stamping press, dies, destacker table, belt conveyor, washer, oiler, vision system, safeguard fencing, stamping synchronization software, vision system, LED message screens, lighting system, inspection table, dies carriage and bundle turnover machine. This carefully designed automation has various advantages such as increased efficiency, performance-price ratio, stable production, compact layout, and flexible part production.

Successful Case

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Robotic Automation for stamping lie

Manipulator Automation for Stamping Line 

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This automatic line mainly consists of manipulators, stamping press, dies, destacker table, belt conveyor, washer, oiler, vision system, safeguard fencing, stamping synchronization software, vision system, LED message screens, lighting system, inspection table, dies carriage and bundle turnover machine. This carefully designed automation has various advantages such as increased efficiency, performance-price ratio, stable production, compact layout, and flexible part production.
 

Successful Case

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Manipulator Automaton for Stamping line

Standard Units for Stamping Automation

Front of Line

The Front of line standard products include destackers, washer, oiling machine, belt conveyor, centering table

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Transmission Between Presses 

Standard products for transfer between presses includes robots to transfer parts between presses. According to the process requirement, robots can be of three types: 1) Typical 6 axis robot 2) Robot with linear seventh axis transfer 3) Robot with rotary seventh axis transfer. The installation of robot can be done in three ways: 1) fixed type 2) lateral movable 3) synchronous robots

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Normal six-axis robot transmission

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Linear seven-axel  transmission

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Rotary seven-axel robot transmission

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Robot lateral movable

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Robot synchronous movable

End of Line

The end of line standard products include stamping parts ranking systems, stamping parts distribution system, illumination system, and automatic line auxiliary equipment such as belt conveyor and inspection tables. 

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Standad Units for Stamping Line

Automatic Packing System for Stamping Line 

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The automatic packing system for a stamping line is an integrated vision system, belt conveyor, robots, ranking system, and logistics integration. It mainly includes, vision centering system, belt conveyor, pallet platform and material frame, robots, tooling, inspection table, safety guarding system, AGV car (optional), and electrical control system. The automatic packing system is used at the end of the automatic stamping line. 

Successful Case

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Automation Packing System for Stamping Line

Hot forming Press Line Automation System 

High strength steel hot forming press automatic line integrates systems such as destacker tables, robots, marking systems, heating oven, press, loading and unloading manipulator, quenching, cooling and so on. 

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Quick load and unload manipulator

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Robot destacker

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Sheet seperation trolley

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Automatic marking system, heating oven

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Load manipulator

Hot Forming Press Line Automation

Transfer Press Automation Line 

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Linear transfer is one of the most popular feeding ways in automatic stamping solutions. We offer complete integration and automation solution including destacker manipulator, sheet stack table, belt conveyor, oiling machine, centering table, three axis linear transfer system, press, belt conveyor and so on. 

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Destacker manipulator and sheet stack table

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Tri-coordinate linear transfer

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HIM on main operation station

Transfer Press Automation System

Press Line Enclosures 

For complete enclosure protection of press lines, we offer state of the art protected enclosure systems

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Press Line Enclosures
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Safety Guard Fencing 

We offer safety guarding of personal and machinery by providing modular design, heavy duty, link type, optimal appearance fencing 

Trackless Vehicle

Heavy Duty Trackless Vehicle

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Electric Heavy Duty trackless vehicle is widely used to transport heavy parts within the factory area. These vehicles are widely used in mold transfers, automotive industry, machinery manufacturing, aerospace 

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